Food Engineering Benchmark: Asset Utilization
About This Project OEE and other KPIs.
Article Highlights: Companies in the top quartile (considered “best in class”) tend to have well-developed maintenance programs and are much less prone to lost production time than other companies. A targeted equipment reliability effort with frequent measurement of improvement is an effective strategy for them. The bottom quartile—the “laggards”—also should focus on equipment, though at a more fundamental level. As a result of equipment malfunctions, “every seven or eight minutes, a line stops,” Oskin says. “We’ve seen companies improve asset utilization 30% by addressing that one issue.”
Category
Articles, Thought Leadership [gravityform id="7" title="false" description="false" ajax="true"]
<div class='gf_browser_unknown gform_wrapper' id='gform_wrapper_7' ><div id='gf_7' class='gform_anchor' tabindex='-1'></div><form method='post' enctype='multipart/form-data' target='gform_ajax_frame_7' id='gform_7' action='/articles/food-engineering-benchmark-asset-utilization/#gf_7'>
<div class='gform_body'><ul id='gform_fields_7' class='gform_fields top_label form_sublabel_below description_below'><li id='field_7_1' class='gfield form-field-name gfield_contains_required field_sublabel_hidden_label field_description_below hidden_label gfield_visibility_visible' ><label class='gfield_label gfield_label_before_complex' >Name<span class='gfield_required'>*</span></label><div class='ginput_complex ginput_container no_prefix has_first_name no_middle_name has_last_name no_suffix gf_name_has_2 ginput_container_name' id='input_7_1'>
<span id='input_7_1_3_container' class='name_first' >
<input type='text' name='input_1.3' id='input_7_1_3' value='' aria-label='First name' aria-required="true" aria-invalid="false" placeholder='First Name'/>
<label for='input_7_1_3' class='hidden_sub_label screen-reader-text'>First</label>
</span>
<span id='input_7_1_6_container' class='name_last' >
<input type='text' name='input_1.6' id='input_7_1_6' value='' aria-label='Last name' aria-required="true" aria-invalid="false" placeholder='Last Name'/>
<label for='input_7_1_6' class='hidden_sub_label screen-reader-text'>Last</label>
</span>
</div></li><li id='field_7_3' class='gfield gfield_contains_required field_sublabel_below field_description_below hidden_label gfield_visibility_visible' ><label class='gfield_label' for='input_7_3' >Enter your email<span class='gfield_required'>*</span></label><div class='ginput_container ginput_container_email'>
<input name='input_3' id='input_7_3' type='text' value='' class='medium' placeholder='Enter your email' aria-required="true" aria-invalid="false" />
</div></li><li id='field_7_8' class='gfield field_sublabel_below field_description_below hidden_label gfield_visibility_visible' ><label class='gfield_label' for='input_7_8' >Phone</label><div class='ginput_container ginput_container_phone'><input name='input_8' id='input_7_8' type='text' value='' class='medium' placeholder='Phone' aria-invalid="false" /></div></li><li id='field_7_7' class='gfield gfield_contains_required field_sublabel_below field_description_below hidden_label gfield_visibility_visible' ><label class='gfield_label' for='input_7_7' >Company<span class='gfield_required'>*</span></label><div class='ginput_container ginput_container_text'><input name='input_7' id='input_7_7' type='text' value='' class='medium' placeholder='Enter your company' aria-required="true" aria-invalid="false" /></div></li><li id='field_7_9' class='gfield gform_hidden field_sublabel_below field_description_below gfield_visibility_visible' ><input name='input_9' id='input_7_9' type='hidden' class='gform_hidden' aria-invalid="false" value='' /></li><li id='field_7_10' class='gfield gform_hidden field_sublabel_below field_description_below gfield_visibility_visible' ><input name='input_10' id='input_7_10' type='hidden' class='gform_hidden' aria-invalid="false" value='' /></li><li id='field_7_11' class='gfield gform_hidden field_sublabel_below field_description_below gfield_visibility_visible' ><input name='input_11' id='input_7_11' type='hidden' class='gform_hidden' aria-invalid="false" value='' /></li><li id='field_7_12' class='gfield gform_validation_container field_sublabel_below field_description_below gfield_visibility_visible' ><label class='gfield_label' for='input_7_12' >Comments</label><div class='ginput_container'><input name='input_12' id='input_7_12' type='text' value='' /></div><div class='gfield_description' id='gfield_description__12'>This field is for validation purposes and should be left unchanged.</div></li>
</ul></div>
<div class='gform_footer top_label'> <input type='submit' id='gform_submit_button_7' class='gform_button button' value='WATCH THE VIDEO' onclick='if(window["gf_submitting_7"]){return false;} window["gf_submitting_7"]=true; ' onkeypress='if( event.keyCode == 13 ){ if(window["gf_submitting_7"]){return false;} window["gf_submitting_7"]=true; jQuery("#gform_7").trigger("submit",[true]); }' /><!-- Begin Daddy Analytics fields --><input type="hidden" name="" value="" /><input type="hidden" name="" value="" /><!-- End Daddy Analytics fields --> <input type='hidden' name='gform_ajax' value='form_id=7&title=&description=&tabindex=0' />
<input type='hidden' class='gform_hidden' name='is_submit_7' value='1' />
<input type='hidden' class='gform_hidden' name='gform_submit' value='7' />
<input type='hidden' class='gform_hidden' name='gform_unique_id' value='' />
<input type='hidden' class='gform_hidden' name='state_7' value='WyJbXSIsIjkxNDIyMmFlMTAxZmQ0Y2JiZGRlMTcwMzZjMjBlNDQxIl0=' />
<input type='hidden' class='gform_hidden' name='gform_target_page_number_7' id='gform_target_page_number_7' value='0' />
<input type='hidden' class='gform_hidden' name='gform_source_page_number_7' id='gform_source_page_number_7' value='1' />
<input type='hidden' name='gform_field_values' value='' />
</div>
</form>
</div>
<iframe style='display:none;width:0px;height:0px;' src='about:blank' name='gform_ajax_frame_7' id='gform_ajax_frame_7' title='This iframe contains the logic required to handle Ajax powered Gravity Forms.'></iframe>
<script type='text/javascript'>jQuery(document).ready(function($){gformInitSpinner( 7, 'https://d361pqspa6t978.cloudfront.net/production/wp-content/plugins/gravityforms/images/spinner.gif' );jQuery('#gform_ajax_frame_7').on('load',function(){var contents = jQuery(this).contents().find('*').html();var is_postback = contents.indexOf('GF_AJAX_POSTBACK') >= 0;if(!is_postback){return;}var form_content = jQuery(this).contents().find('#gform_wrapper_7');var is_confirmation = jQuery(this).contents().find('#gform_confirmation_wrapper_7').length > 0;var is_redirect = contents.indexOf('gformRedirect(){') >= 0;var is_form = form_content.length > 0 && ! is_redirect && ! is_confirmation;var mt = parseInt(jQuery('html').css('margin-top'), 10) + parseInt(jQuery('body').css('margin-top'), 10) + 100;if(is_form){jQuery('#gform_wrapper_7').html(form_content.html());if(form_content.hasClass('gform_validation_error')){jQuery('#gform_wrapper_7').addClass('gform_validation_error');} else {jQuery('#gform_wrapper_7').removeClass('gform_validation_error');}setTimeout( function() { /* delay the scroll by 50 milliseconds to fix a bug in chrome */ jQuery(document).scrollTop(jQuery('#gform_wrapper_7').offset().top - mt); }, 50 );if(window['gformInitDatepicker']) {gformInitDatepicker();}if(window['gformInitPriceFields']) {gformInitPriceFields();}var current_page = jQuery('#gform_source_page_number_7').val();gformInitSpinner( 7, 'https://d361pqspa6t978.cloudfront.net/production/wp-content/plugins/gravityforms/images/spinner.gif' );jQuery(document).trigger('gform_page_loaded', [7, current_page]);window['gf_submitting_7'] = false;}else if(!is_redirect){var confirmation_content = jQuery(this).contents().find('.GF_AJAX_POSTBACK').html();if(!confirmation_content){confirmation_content = contents;}setTimeout(function(){jQuery('#gform_wrapper_7').replaceWith(confirmation_content);jQuery(document).scrollTop(jQuery('#gf_7').offset().top - mt);jQuery(document).trigger('gform_confirmation_loaded', [7]);window['gf_submitting_7'] = false;}, 50);}else{jQuery('#gform_7').append(contents);if(window['gformRedirect']) {gformRedirect();}}jQuery(document).trigger('gform_post_render', [7, current_page]);} );} );</script><script type='text/javascript'> jQuery(document).bind('gform_post_render', function(event, formId, currentPage){if(formId == 7) {if(typeof Placeholders != 'undefined'){
Placeholders.enable();
}jQuery('#input_7_8').mask('(999) 999-9999').bind('keypress', function(e){if(e.which == 13){jQuery(this).blur();} } );} } );jQuery(document).bind('gform_post_conditional_logic', function(event, formId, fields, isInit){} );</script><script type='text/javascript'> jQuery(document).ready(function(){jQuery(document).trigger('gform_post_render', [7, 1]) } ); </script>
A more disciplined approach to asset utilization is being adopted as food and beverage companies push the outer limits of what is possible in existing facilities. As manufacturers try to squeeze more production from assets, there’s an accelerating focus on lean manufacturing, Six Sigma and other approaches to continuous improvement. “Most people approach continuous improvement as one size fits all,” observes Oskin, but the types of issues addressed depend on how effective the organization is in terms of OEE and other KPIs.